Our Products
Established 1969, Registration number: 2012/202189/07, ISO 9001 Certified
Our Operation
Design
The factory is ideally situated for both the local and export market.
Services
SAF 2205/316L S/S Economisers
(end covers still to be fitted) - 652 U tubes in each, mass=8000 KGs each
Austenitic S/S Storage Tank
For the Food /Chemical industry- maximum diameter for shop built tanks=5500mm
Process Reactor
For the paint & chemical industry , fitting of hemi/limpet coil in progress
Second Effect Evaporator
316l S/S C/W SAF 2205 tubes for the alcohol industry - empty mass =18,000KGs
Demountable 316l S/S Tank
For Hydrogen Peroxide , exported to Mauritius
Specialised S/S Pressure Vessel
For the Wood Glue Industry, perforated crucible for the catalyst in the foreground
Typical 316l S/S Storage Silo
C/W trace heating coil on bottom cone
Carbon Steel Dished Ends ready for assembly into road transport tanks
Ready for assembly into road transport tanks
316L S/S Evaporator & Oxidiser
(internals ground & polished ), hydrogen peroxide plant - Project for Umbogintwini
We are able to offer in-house design and drawing facilities and the following computer programs are used for vessel calculations:
- ASME
- BS 5500
- TEMA
- Saddle - BS 5500
- Vibration/deflection of vertical vessels
- Local loading of nozzles
- BS 5500 vacuum vessels
- Beam - bending stresses / deflection
- API 620 tank code
- AutoCAD 14
- Project Planning - TurboProject
Materials of Construction
Products are fabricated using various types of steel as follows:
Carbon Steels to American or British Standards, 3CR12, a locally developed super ferrictic stainless steel
Austenitics stainless steels (300 series), Duplex Steels, Exotics including Hastalloy, Titanium etc.Inspection Authority
Mandatory third party inspection authorities are used when required. Included in these authorities are international companies such as Lloyd's Register and Socie'te' ge'ne'rale' de Surveillance.
Manufacturing
The following equipment is used in the process of manufacture:
Machinery
- Plasma Arc Cutting Machine - Portable 20-mm maximum
- Line welder - maximum width, 3.0 meters x 4.5-mm
- Pressbrake (promecam) - 120 ton x 4.0-m
- Powered rolls - 200-m dia
- Double nip rolls maximum 25-mm thick x 3.0 meters & 150-mm diameter
- Pyramid rolls maximum 25-mm thick x 2.5 meters
- Powered angle rolls - 100 x 100 x 12 angle
- Full compliment of welding machines, to suit all welding procedures, maximum 650 Amp CC/CV
- Cropping machine - max 20-mm
- Plate knuckling machine - radius on tank ends max capacity 4,5-mm 2
- Radial arm drilling machines - max capacity 35-mm diameter holes
- Tube bending machine - rolling tube coil max 3" NB
- Hydraulic jacks - 2 x 50 ton, coupled to power pack & electronically controlled
Lifting Capacity
Shop : 10 Ton by means of 3 electric hoists on travelling gantries (2 x 5 ton & 1 x 3 ton)
Site : Mobile cranes subcontracted as required
Turning Capacity
5 x Electronic manipulators with carrying capacity to 20 tons
Please contact us for more information.